Generator

Generator Fuel Autonomy

Diesel BSFC curve + altitude / temperature derating + NFPA 110 24-hour rule check. How long will the genset actually run on the tank you have?

Autonomy on this tank
36.3 h
1.5 days
Fuel consumption
24.8 L/h
At 63% of derated capacity
Effective genset
160 kW
Rated 160 kW × derating
Usable fuel
900 L
1000 L × (1 − 10%)
NFPA 110 (24-h rule)
Pass
Life-safety eligible

Why fuel consumption isn't linear

Diesel BSFC (brake-specific fuel consumption) is best around 75% load. At 25% load, a diesel burns roughly 0.08 L/h per rated kW; at 100%, 0.24 L/h per rated kW — three times as much per hour, but only ~30% more per kWh produced. Light loading also causes wet-stacking. The sweet spot for a backup genset is 50–80% of rated.

Pair the genset with the right UPS runtime.

Power Stack tracks the UPS runtime + genset start-time + fuel autonomy as one number per site, so you know which customers can ride through what duration of outage without intervention.

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Where the consumption figure comes from

Brake-specific fuel consumption (BSFC) is the diesel engine's consumption per kWh of mechanical output. A typical mid-size diesel sits around 230 g/kWh at 75% load, which translates to ~0.18 L/h per rated kW at 75% load. Vendors publish a fuel curve in their datasheets — this calculator uses the cross-vendor median, calibrated against Cummins, Caterpillar, Generac, and Kohler datasheets. For mission-critical sizing, always substitute your specific genset's curve.

NFPA 110: the 24-hour rule

For life-safety standby generators (hospitals, high-rise residential, transit, telecom), NFPA 110 Level 1 mandates 24 hours of on-tank fuel at full rated load. The calculator flags installations that fall short of this threshold. Non-life-safety applications commonly target 8–12 hours; mission-critical data centres often go to 72 hours plus a standing refuel contract.

Natural gas vs diesel

NG gensets are popular in regions with a strong gas grid (much of North America, parts of Europe and East Asia) because they don't need on-site fuel storage and emit less particulate. Trade-off: a gas-grid outage knocks out the genset too. The autonomy figure for NG is constrained by the gas-meter capacity, not a tank, so the user enters expected runtime gas in m³.

Derating at altitude and high ambient

ISO 8528-1 Annex C derates naturally-aspirated diesels by roughly 1% per 100 m above 1000 m and 2% per 5 °C above 25 °C ambient. Turbocharged engines derate more gently — confirm with the genset vendor. The calculator applies both deratings to the rated output before computing the load fraction.

Engineering disclaimer: Power Stack provides this calculator as a general engineering estimate. Final design must be verified by a qualified electrical engineer and reconciled with manufacturer datasheets, the applicable national wiring regulations (NEC, BS 7671, IEC 60364, or your local equivalent), and site-specific conditions. Power Stack accepts no liability for design decisions made from this output.